How to Increase the Efficiency of CNC machining services

1. Process improvements to increase the productivity of machining
2. Cutting with multiple knives at the same time.
4. Reduce the amount of machining allowance available. To improve the accuracy of blanks manufactured during the manufacturing process, reduce the machining allowances, and shorten the basic time, advanced processes such as precision casting, pressure casting, and precision forging are used. In some cases, machining is not required, which can result in significant increases in production efficiency.

b. Reduce the amount of auxiliary time. Auxiliary time accounts for a significant portion of the total time spent on a single piece, particularly after the amount of cutting has been significantly increased, the basic time has been significantly reduced, and the proportion of auxiliary time has increased. As a result, taking steps to reduce auxiliary time has emerged as an important direction for increasing productivity at this time. There are two different approaches CNC machining services that can be used to reduce the auxiliary time. In one case, the auxiliary action can be mechanized and automated, resulting in a direct reduction in auxiliary time; in another case, the auxiliary time can be made coincide with the basic time, which results in an indirect reduction in auxiliary time.

3. Reduce the amount of time required to set up the work environment. Because changing tools consumes the majority of the workday's time, it is necessary to reduce the number of tool changes as well as the amount of time required for each tool change. The durability of the tool can be improved, which can reduce the number of tool changes. The improvement of the installation method of the tool, as well as the use of the tool holder, are the primary methods of reducing tool change time. Tool loading and unloading time can be reduced by employing a variety of quick-change tool holders, fine-tuning mechanisms, special tool setting templates or tool setting samples, and automatic tool changing devices, among other things, to improve productivity. For example, the use of indexable carbide insert tools on lathes and milling machines reduces not only the number of tool changes, but also the amount of time spent loading and unloading tools, setting tools, and sharpening them.
2. Put in place the supervision of a number of different machine tools
3. Make use of cutting-edge technology.

1. Preparation of a blank slate. Using new processes such as cold extrusion, hot extrusion, powder metallurgy, precision forging, and explosive forming, it is possible to improve the precision of the blank, reduce the workload of machining, save raw materials, and increase productivity significantly.

2. Special processing is required. Special processing methods, such as those for extra-hard, extra-tough, extra-brittle, and other difficult-to-machine materials or complex surfaces, can significantly increase productivity when applied to these materials or surfaces. It is possible to reduce the processing time from 40 to 50 hours to 1 to 2 hours by employing a general forging die for electrolytic machining purposes.

4. Improve the efficiency of processing methods by reducing the use of manual and inefficient processing methods. If you are producing large quantities of something, milling, reaming, and grinding will be replaced by broaching or rolling, while scraping and machining service grinding will be replaced by micro planing, micro grinding, and diamond boring, among other things.

4. Develop strategies for increasing machining productivity.

When designing, the part structure should be of good processing technology, and materials of good processing technology should be selected in order to reduce processing difficulties, improve labor productivity, and obtain good economic benefits. This is based on the premise of ensuring the performance of the product parts. The following measures are frequently implemented in the design of mechanical products in order to ensure that they have good structural manufacturability:

2. Make use of parts with simple surface geometry and arrange them on the same plane or axis as much as possible in order to make machining and measurement as simple as possible.

3. Determine the manufacturing accuracy of parts as well as the assembly accuracy of products in a reasonable manner. The manufacturing accuracy and assembly accuracy should be reduced to the greatest extent possible in order to ensure the performance of the product.
The machinability of the workpiece material has a direct impact on the cutting efficiency, power consumption, and surface quality of the parts produced by the machine in question. When designing a product, the workpiece material with good cutting performance should be selected as much as possible on the basis of ensuring the performance of the product, and heat treatment measures that can improve the cutting performance of the material should be implemented to improve productivity and CNC machining manufacturer reduce cutting costs.

The machinability of a material is primarily determined by the material's physical and mechanical properties. Materials with high strength and hardness, good plasticity and toughness, and poor thermal conductivity, on the other hand, have poor machinability, and vice versa, in general. In actual manufacturing, heat treatment is frequently used to alter the metallographic structure and mechanical properties of a material in order to improve the machinability of the workpiece material in question. High-temperature spheroidizing annealing is commonly used to spheroidize the flake graphite in high-hardness cast iron in order to reduce the hardness of the material while simultaneously improving its machinability and machinability.

It is not only necessary to update the process concept, but it is also necessary to improve the management concept in order to increase machining productivity. Cutting at high speeds and with high efficiency is accomplished through the use of advanced cutting tools and machine tools. At the same time, relevant technologies and management methods are employed to optimize the entire processing process, and a variety of techniques are employed to increase processing efficiency and achieve high-speed cutting results. The ultimate goal is to cut and machine as efficiently as possible.